Aseptic Line

Aseptic UHT Sterilizing Unit

 

MICROBIOLOGICAL CONTROL

The pneumatic air conveyors CONVAIR 2000, in aseptic version, ensure that the bottles are handled under controlled conditions.

The contamination control of the sterilising/rinsing/filling/capping bloc is achieved using a transparent flexible microbiological isolator made of PVC that simplifies the task of the operators and protects the sterile environment from possible contamination.

Line downtime for the environmental sterilisation and sterilising solution consumption are dramatically reduced;

the most critical mechanical, electrical and pneumatic components are placed outside of the controlled environment and freely accessible for maintenance purposes;

intervention gloves and intervention suits allow access to the controlled environment;

remarkable power savings for plant air conditioning.
STERILISING TREATMENT

Bottles and single piece caps are treated with peroxide solutions;

dedicated system for handling "multi-piece" pre-sterilised caps;

penetrating nozzles with high sterilising solution flow rate;

electronic control of treatment times;

constant control of the critical process parameters: sterilising solution and sterile water flow rate, temperatures and pressures of various utilities;

a sensor monitors the mechanical effectiveness of the treatment of every nozzle;

treatments are compatible with barrier material.
FILLING - INTEGRATED PROCESS EQUIPMENT

Volumetric electronic filling;

no contact between bottle and filling head;

multipurpose version to fill limpid products and products with pulps and fibers on the same filler;

filler sterilisation with steam;

automatic insertion and extraction of the dummy bottles (INTERNATIONAL PATENT);

capper with electric barrier on the seals (INTERNATIONAL PATENT).

Procomac manufactures and guarantees all the preparation, control and fluid treatment systems required for a correct functioning of the aseptic systems and the CIP systems.
Aseptic Vertical Form / Fill /Seal plastic PE film Pouch Machine

Model: DJ-2A

Pouch Size:200-1000 ml

Speed: 3000-7200 pouch\hr

The product valve we used is the best aseptic valve with the most advance technology,which provides good quality guarantee for our products.

Aseptic quality guarantee:

1.Sterile air ensures the positive pressure environment in filling section.

2.The main method for the film sterilization is dipping it into H2O2.In addition we use U.V.irradiation as assistance for sterilization.

3.Product pipes are sterilized at 137℃ temperature.

DJ-2A is highly automatic machine. Almost no need operator during the production process.

 

Model: DJ-2A N II

Capacity: 8,500 to 9,000 pouch / hr ( Max 10,000 pph ) for plastic

Pouch Volume: 100ml or 250ml and can adjustable to 500ml,1000ml.

Product: Juice or Milk

Machine include:-

1) Basic Machine

2) Photo cell (for printed film with spots)

3) Standard spare parts

4) CIP

5) Power stabilizer

DJ-2A NII Technical Specification

TYPE: DJ-2A N II DOUBLE HEAD AUTOMATIC ASEPTIC FILLING MACHINE FOR POUCH

APPLICATION:

Forming of pouches from sterilized Paper co-extrusion. PE polyethylene film, filling anddosage of U.H.T milk or other particle free liquids. Hermetic sealing of the pouches and cutting of the sealed pouches.

DESIGN

The machine is entirely automatic and electro-pneumatical. All mechanical pieces together with parts in contact with milk, are of stainless steel, and are mounted on a stainless steel chassis. Plastic film sterilization is obtained by its passage in a hydrogen peroxide bath and dried by sterile air. The aseptic cabinet is sterilized through atomization of hydrogen peroxide.

CAPACITY: 9,000 pouch/hour


POUCH VOLUME (ml)

OUTPUT (POUCH/HOUR)

WIDTH（mm）

200~1000ml

8000~9,000 pouch per hour

320




MACHINE DESCRIPTION

The machine is fully automatic control. All the parts including the base and the

elements that contact with the product are made of stainless steel ASIS 304.

Sterilization of the filling room is achieved through spraying of H2O2, and filtered air

with positive pressure to keep this aseptic condition.

Production capacity:9,000 pph

Packing type: pillow pack pouch

Volume of pouch:250 ml

Maximum width of film:320 mm